Zhejiang Aimas | High-quality provider of robot mattress production line solutions

Spring mattress robot production line

Multi functional robot mattress composite | TIEMA Automation

◆ Internet surfing robot

◆ Flexible gripper Feeding robots for fabrics, sponges, bed nets, brown boards, etc.

◆ Composite robot

◆ Sponge bag liner machine production line

Multiple advantages of intelligent manufacturing

◆ Automatic feeding

The filling layers such as bed net, top/bottom fabric and sponge are sent to the designated position by AGV, and the system automatically completes the separation and feeding.

◆ Visual positioning

Incoming materials are measured by vision, without manual intervention.

◆ Adaptability

The system can adaptively produce products with different sizes.

◆ Flexible fixture

Adopt flexible gripper to adapt to various sizes and thin and thick materials.

◆ Rectification and compound

Within the allowable cutting error range, the system automatically corrects the accurate composite fabric, filling layer and so on through visual AI calculation.

Multiple systems to ensure production efficiency

Robot composite system

Adopting ABB robot, combining the self-developed rectification composite gripper and AI patented technology and the specially developed vision system, it has the automatic rectification function after grabbing the filling layer materials such as fabrics, sponges and latex, and the inner container of the bed core, with the composite accuracy of 2-3mm and the efficiency of 20-50s.

Stereo vision system

Germany Yingmeijing super-resolution industrial camera; Japanese Ricoh very low distortion lens; QSI laser system in Korea

UL certified corrective gripper

Adopt servo motor, SMC⽓ cylinder, special needle, specially designed embedded drive and control integrated circuit board, embedded software, add flattening mechanism, and upgrade the device to UL certification. Digital twinning technology

In the mode of digital mirror image, the robot, composite object, process, system equipment and so on are digitally connected in the whole life cycle.

Process introduction

⇩Transfer Station (Requires integration with MES, WMS, SAP, and other systems）
⇩Bed core and various materials are automatically transported from the vertical warehouse or AGV to the designated locations
⇩Bed core is automatically unstacked and placed on the production line or robots automatically pick and place it
⇩Automatic RFID tagging
⇩Automatic central gluing (PUR, hot melt adhesive optional)
⇩Manual application of edge tape and perimeter tape
⇩Flip machine (cage-type or double-board flip machine)
⇩Secondary central gluing (PUR, hot melt adhesive optional)
⇩Secondary central gluing (PUR, hot melt adhesive optional)Automatic composite of bottom fabric (robot with precise alignment)
⇩Transported to the first edge banding station (automatic edge banding machine
⇩Third central gluing (PUR, hot melt adhesive optional)
⇩Automatic composite of filling material (robot with precise alignment)
⇩Fourth gluing (PUR, hot melt adhesive optional)
⇩Automatic composite of top fabric (robot with
⇩Automatically importing RFID mattress data information
⇩Transported to the second edge banding station (automatic edge banding machine)
⇩Transported to the second edge banding station (automatic edge banding machine)Decontamination and dusting machine (sterilization and dusting, or dusting only)
⇩Al automatic inspection (or manualinspection)
⇩Automatic packaging upon passing inspection (PE film, kraft paper, cardboard box)
⇩Automatic sorting – stacking machine stacking
⇩Transported to the vertical warehouse (AGV)
⇩Automated vertical warehouse