Robot Application

High-end robot mattress production line

High-end mattress robot production line

High-end robot mattress production line – system function

This spring mattress composite robot system completely replaces manual labor, and completes the workpiece loading, bottom/top layer sponge glue spraying, 4 side strip placement and press pressing processes.

The main functions are as follows

Automatic feeding

The bottom and top layers of sponge are transported to the designated location by the trolley, and the system automatically completes the cotton separation and feeding;

Visual orientation

Incoming materials are positioned visually without manual intervention;

Adaptive

By quickly changing some fixtures, the system can adaptively produce products of different sizes;

Flexible clamping

Avoid opening the side strips, and use a flexible clamping mechanism to complete the top layer cotton compounding process;

Corrective composite

Within the allowable cutting error range, the system automatically corrects compound errors through visual calculation.

Process (example: three-sided belt mattress)

1. Bed core liner on the machine——2. Bed core conveying spray glue (hot melt glue)——3. Composite tiger mouth, upper skirt—4. Flip——5. Bed core reverse conveying glue spray (hot melt glue) Glue) – 6. Robotic precision compound B fabric – 7. Convey to the edge machine for the first edge – 8. The bottom line mattress lift rises to the center of the upper line – 9. Spray glue on the tiger’s mouth cloth (hot Melt glue)——10. Robotic precision composite filling material (composite sponge layer, latex, etc.)——11. Filling layer conveying spray glue (hot melt glue)——12. Robotic precision composite A fabric——13. Conveying to the enclosure Edge machine secondary edge…….

高端床垫机器人生产线俯瞰图

Multi-layer composite robot production line

Multi-layer composite robot production line – system function

A. Modular design, customers can freely increase or decrease according to production capacity, site and budget. flexible.
B. Only one bonding robot is included in each module, and the bonding robot only completes the most critical visual recognition and bonding functions. Replace the cotton distribution robot with a low-cost rack type cotton distribution machine. Under the premise of ensuring the best use of materials and high efficiency, the use of robots is the least. The overall cost is the lowest.
A, B, and two modules are connected in series on one main line. Each module can independently produce 2-layer sponge bonding, or AB modules can work together to produce 3-layer sponge bonding. The bonding of multi-layer sponges needs to be bonded into 3 layers first, and the 3-layer finished product stack is transported back to the original raw material stack, and then enters the module again to bond the subsequent layers. Capacity allocation is flexible and reasonable.
The whole line is unmanned and can be produced under black light. Unmanned workshop.