Description
Zhejiang Aimas | High-quality provider of robot mattress production line solutions
Sponge mattress robot production line
Basic parameters:
Production efficiency: 50s a piece. 600 mattresses can be produced in 10H. There are only five production personnel on the whole line. Return on investment: 1 year
Suitable sponge size: width 500-2000mm, length 1800-2200mm,
Height of sponge: 15-100mm
Composite layers: 2-4 layers
Production efficiency: 25-45s/ sheet Robot brand ABB, 6-axis.
Stereo vision system: Germany Yingmeijing ultra-high resolution industrial camera; Japanese Ricoh very low distortion lens; QSI laser system in Korea.
Correcting gripper: 304 stainless steel skeleton, avoidance movement mechanism and 7075 series aviation aluminum are adopted. Servo stepping motor, SMC cylinder, special needle. Specially designed embedded drive and control integrated circuit board and embedded software. Increase the flattening mechanism. The device is upgraded to UL certification.
Control system: self-developed, Advantech industrial control computer 8-core I7, 17-inch touch LCD screen, Siemens PLC, special PLC program, self-developed mature robot calibration software and genuine WINDOWS，Self-developed mature robot composite motion software, mature vision system processing software, embedded AI algorithm, etc.
Process introduction
⇩AGV automatically transports the foam from the semi-finished storage warehouse to the designated location
⇩Robots automatically pick up the foam and place it onto the production line (2-3 stacks of different foam
⇩Automatic application of adhesive (PUR）
⇩Robot picks up another piece of foam and precisely attaches it（or utilizes a belt conveyor for layered composite of multiple foams）
⇩Compression
⇩Automatic trimming and shaping along all sides
⇩Automated fabric composite edge binding for inner cover fitting(saving 20 yuan per inner layer)
⇩Manual installation of outer layers
⇩Inspection
⇩Compression and packaging into boxes
⇩Stacking and storage in the warehouse
Equipment parameters
1. Robot: ABB robot with 6 axes.
2. Stereo vision system: Germany Yingmeijing ultra-high resolution industrial camera; Japanese Ricoh very low distortion lens; QSI laser system in Korea; Stmicroelectronics master CPU；; Independent research and development of 8-layer high-speed ultra-high power drive circuit board; Embedded program; Laser scanning servo system and software with sick.
3. Correcting gripper: 304 stainless steel frame, avoidance movement mechanism and 7075 series aviation aluminum are adopted. Servo stepping motor, SMC cylinder, special needle. Specially designed embedded drive and control integrated circuit board and embedded software. Increase the flattening mechanism. 4. Control system: 8-core I7, 17-inch touch LCD screen, Siemens PLC, special PLC program, self-developed mature robot calibration software and genuine Windows；; Self-developed mature robot composite motion software, mature vision system processing software, embedded AI algorithm, etc.
Zhejiang Aimas Intelligent Equipment Co., Ltd
From 1992 to the present, we have always believed in creating greatness.
We are a professional mattress intelligent production line manufacturer, from “Iron Horse Automation” to “Emmaus Corporation”, “Emmaus Eight Tower Robot” has experienced more than 30 years of hard work.
Along the way, we focus on the mattress production equipment field, from a heritage of precision manufacturing of the old enterprise developed into today’s subversion of the mattress traditional manufacturing technology of intelligent robot application system, with industry awareness and reputation of the excellent enterprise.
The next 5-10 years will be the mattress manufacturing industry reshuffle period, intelligent manufacturing will certainly replace traditional manufacturing, if you have recent ideas to change the production model, please contact us to learn more about the mattress production line equipment, so that Industry 4.0 really help your business to create wealth!