海绵床垫生产线
Sponge mattress robot production line
完成布袋弹簧自动上线、高弹 4 边海绵的自动喷胶粘贴、底 / 顶层海绵的自动喷胶复合、压紧、码垛。
·自动上料:底 / 顶层海绵由托盘到指定位置,系统自动完成分棉、上料;
·视觉定位:来料由视觉完成定位,无需人工干预;
·自适应性:系统能自适应生产不同尺寸的产品;
·柔性夹紧:避免边条张开,采用柔性夹紧机构,完成顶层棉复合工序;
·纠偏复合:在允许的切割误差范围内,系统经视觉计算,自动纠正复合误差。
⇩AGV从半成品存储立库
⇩自动输送床网、海绵条、棉毡及海绵等到位
⇩机器人自动抓取床网上线
⇩行架机器人自动抓取海绵条
⇩自动在海绵条上喷胶贴合到床网四周
⇩自动喷胶(PUR或热熔胶)
⇩机器人自动贴合底棉毡
⇩压合翻转
⇩二次喷胶(PUR或热熔胶)
⇩机器人自动贴合顶棉毡
⇩三次喷胶(PUR或热熔胶)
⇩机器人自动纠偏精准贴合海棉(可多层)
⇩压合码垛
⇩AGV from semi-finished storage warehouse
⇩Automatic conveying of bed net, sponge strip, cotton felt, and sponge to designated positions
⇩Robotic arm automatically grabs the bed net
⇩Gantry robot automatically grabs the sponge strip
⇩Automatic gluing and attaching the sponge strip around the bed net
⇩Automatic gluing (PUR or hot melt adhesive)
⇩Robotic arm automatically attaches the bottom cotton felt
⇩Pressing and flipping
⇩Secondary gluing (PUR or hot melt adhesive)
⇩Robotic arm automatically attaches the top cotton felt
⇩Tertiary gluing (PUR or hot melt adhesive)
⇩Robotic arm accurately aligns and attaches the foam (multiple layers if needed)
⇩Pressing and stacking