One machine covers 5 pallets, easily handling mixed production of multiple SKUs

Flexible fixture adaptive, seamless switching between bed net/sponge/fabric

Linking AGV and MES to achieve 24-hour unmanned operation of the black light factory

Ultra precise positioning, dual positioning of vision and laser, combined with AI correction algorithm, the composite error is controlled within ± 3mm.

Multiple sets of high-performance servo motors, perfectly adapted to flexible production of different sizes and heights.

Intelligent monitoring of fixture status, automatic alarm for wear or damage, ensuring production line safety.

Support spraying multiple complex trajectories such as straight lines, bars, S-shapes, spirals, dots, and mist

Combined with a composite robot, the "spray glue+composite" dual process can be completed without moving the mattress in one go, doubling efficiency

Precise adhesive control technology, the amount of adhesive used for single-layer 1.8 * 2m mattress surface is only 90-100g of hot melt adhesive and 30-40g of PUR adhesive

Docking with MES system, automatically identifying mattress model and size, and accurately grasping in sequence.

Support automatic disassembly and palletizing of multi-layer pallets, flexibly responding to orders of different specifications.

Completely replace manual handling, achieve high-frequency, high-intensity continuous operation, and increase efficiency by 50%+

Intelligent recognition of bed nets of different sizes, automatic adaptation for production, zero waiting for type change, and support for automatic nail change

Occupying only one-third of the traditional production line, a single unit can replace 20-30 people

Complete the frame of a bed net, support spring, cotton felt, and brown board fasteners in as fast as 30 seconds, replacing 30 personnel with one machine

Complete the entire process of fastening nails for the bed net, including the frame, support spring, cotton felt, and brown board, to reduce operating costs

The robotic arm automatically executes nailing, with efficiency far exceeding manual labor, significantly reducing labor intensity and work-related injury risks

Automatic patching, shortage reminder+safety isolation function, collaborative robot comes with force/tactile sensing, and stops immediately in case of obstacles

Dual positioning of visual and tooling, precise nail placement, firm connection, smooth surface, and improved yield rate to 99%+

Fully automated completion of mattress edging, completely eliminating manual dependence and promoting mattress production into the era of "black light factories

24-hour uninterrupted operation, stable performance without fatigue, and production capacity fluctuations approaching zero

Simulate artificial border actions, with a border aesthetic comparable to that of experienced technicians

Laser/visual SLAM dual navigation, no need for tracks, autonomous path planning, flexible obstacle avoidance, zero constraints on production line layout

Height adjustable (up to 5 meters), suitable for different shelf/production line heights, increasing storage and retrieval efficiency by 40%

Flexible backpack platform+self-developed WMS/WCS system, intelligent scheduling+precise handling, zero damage to mattress fabric

Automatic wood grabbing and nailing, automatic reminders for missing/dropped nails, ensuring production line continuity and reducing downtime and waiting for materials

Adapt to different specifications of bed frames, program switching only takes 1 minute, quickly responding to multiple types of order requirements

Dual compression of cylinder and fixture, with a positioning accuracy of ± 0.5mm for wooden strips, and 100% nail quality compliance