弹簧床垫机器人生产线
Sponge mattress robot production line
数字孪生系统
以数字镜像模式,对机器人、复合对象、流程、系统设备等以数字化形式实现全生命周期的物联
⇩中转站(需对接MES\WMS\SAP等系统)
⇩床芯内胆、各材料从立库或AGV⾃动输送到位
⇩床芯内胆自动拆垛上线或机器⼈⾃动抓取上线
⇩自动贴入RFID
⇩自动居中喷胶(PUR、热熔胶可选)
⇩人工贴虎口及套围条
⇩翻转机(笼式翻转机、双板翻转机)
⇩二次居中喷胶(PUR、热熔胶可选)
⇩自动复合底面料(机器人精准纠偏复合)
⇩输送至第一次围边(自动围边机)
⇩三次居中喷胶(PUR、热熔胶可选)
⇩自动复合填充料(机器人精准复合)
⇩第四次喷胶(PUR、热熔可选)
⇩自动复合顶面料(机器人精准纠偏复合)
⇩自动导入RFID床垫数据信息
⇩输送至第二次围边(自动围边机)
⇩除菌吹尘机(杀菌吹尘、吹尘机)
⇩AI⾃动检验(或人工检验)
⇩合格后自动包装(PE膜、牛皮纸、纸箱)
⇩自动分拣-码垛机码垛
⇩输送至立库(AVG小车)
⇩智能化立库
⇩Transfer Station (Requires integration with MES, WMS, SAP, and other systems)
⇩Bed core and various materials are automatically transported from the vertical warehouse or AGV to the designated locations
⇩Bed core is automatically unstacked and placed on the production line or robots automatically pick and place it
⇩Automatic RFID tagging
⇩Automatic central gluing (PUR, hot melt adhesive optional)
⇩Manual application of edge tape and perimeter tape
⇩Flip machine (cage-type or double-board flip machine)
⇩Secondary central gluing (PUR, hot melt adhesive optional)
⇩Secondary central gluing (PUR, hot melt adhesive optional)Automatic composite of bottom fabric (robot with precise alignment)
⇩Transported to the first edge banding station (automatic edge banding machine
⇩Third central gluing (PUR, hot melt adhesive optional)
⇩Automatic composite of filling material (robot with precise alignment)
⇩Fourth gluing (PUR, hot melt adhesive optional)
⇩Automatic composite of top fabric (robot with precise alignment)
⇩Automatically importing RFID mattress data information
⇩Transported to the second edge banding station (automatic edge banding machine)
⇩Transported to the second edge banding station (automatic edge banding machine)Decontamination and dusting machine (sterilization and dusting, or dusting only)
⇩Al automatic inspection (or manualinspection)
⇩Automatic packaging upon passing inspection (PE film, kraft paper, cardboard box)
⇩Automatic sorting – stacking machine stacking
⇩Transported to the vertical warehouse (AGV)
⇩Automated vertical warehouse
01、采用计算机智能控制系统导入 RFID 芯片技术,MES 管理系统及全自动化生产设备,MES、WMS 等管理系统,结合机器人自动生产线,使生产尽量无人化、智能化。