Mousse Group

Mousse Healthy Sleep Co., Ltd., hereinafter referred to as Mousse. Founded in 2004, the Mousse brand is committed to the research of human healthy sleep, specializing in the research and development, production and sales of a complete set of healthy sleep systems, and has innovated and created a “tailor-made personal healthy sleep system” in the industry. At present, the Mousse offline sleep experience hall has covered more than 20 countries and regions around the world, providing healthy sleep experience for tens of millions of customers. The group headquarters has 4 modern production workshops, 2 automated logistics centers, 6 apartment staff dormitory buildings, 1 Musi office building, and 1 Musi R&D building.

Over the years, Mousse has insisted on creating public welfare initiatives such as “3.21 World Sleep Day”, “6.18 World Mite Removal Day” and “8.18 Mousse Global Sleep Culture Tour”, which have brought important influence to the industry and society; Mousse Persist in publishing healthy sleep white papers with the China Sleep Research Association every year, and use scientific methods to gain insight into the sleep status of different groups; in order to deeply promote the healthy sleep culture, Mousse joins hands with the Australian Open to become the “Official Partner of the Australian Open”, and joins hands with FIBA to become the “2019 International Basketball Team The official designated bedding for the Basketball World Cup”, and joined hands with the Chinese women’s volleyball team to become the “official sponsor of the Chinese National Women’s Volleyball Team”, tailoring healthy sleep solutions for athletes.

Challenges facing Mousse Group
Although the Mousse Group has been able to form a very efficient production capacity by adopting the traditional manual cutting method, it is still difficult to meet the increasing demand for orders.
In addition, with the continuous development and growth of the Mousse Group and under the influence of the national epidemic in the past three years, the Mousse Group is still facing many challenges such as a sharp rise in labor costs, rising raw materials, and tight delivery time.
How to maximize the use of factory space to reduce production costs, expand production capacity, shorten delivery time, and simultaneously protect corporate profits has become an urgent problem for Mousse.
General Secretary Xi Jinping emphasized: “It is necessary to promote industrial technological transformation, optimization and upgrading with intelligent manufacturing as the main direction, and promote the fundamental transformation of the industrial model and corporate form of the manufacturing industry.” After comprehensively inspecting the mattress production line equipment of other brands, Mousse , found that Zhejiang Emas mattress equipment can better meet the actual production needs of enterprises in terms of product function, compound stability, labor saving, price and after-sales service.
In 2021, Zhejiang Aimas robot mattress production line was introduced, using computer intelligent control system to introduce RFID chip technology, MES management system and fully automated production equipment, MES, WMS and other management systems, combined with robot mattress automatic production line, to maximize production Unmanned and intelligent.

Get 3 boosts

NO.1 Save labor cost
After adopting the workflow of the robot mattress production line of Zhejiang Emas, it has changed the previous production method of Mousse using artificial mattress compounding, reducing from multi-person artificial compounding to 0 artificial robot mattress compounding.The saving of labor costs is not only reflected in the use of less labor to produce more products, but also reduces the excessive reliance on labor during the peak and trough periods of production for Mousse, reducing potential labor costs and management costs.

NO.2 Save time
The robot mattress composite system of Zhejiang Emas adopts ABB robot, combined with the company’s self-developed correction compound gripper and AI patented technology, and a specially developed vision system, which has the ability to control the filling layer materials such as fabrics, sponges, latex, and bed cores. Automatic deviation correction function after the liner is grabbed. Composite precision 2-3mm, efficiency 40-50s. The process of compounding the mousse mattress has increased the time saving rate by 5%-15%, reduced the pressure on time cost, and shortened the delivery time of the mattress.

It is worth mentioning that when Mousse purchased the Zhejiang Aimas robot mattress production line, he did not conduct a factory test machine, but directly installed and debugged it on site; to a certain extent, it also reflected Mousse’s recognition of the Zhejiang Aimas mattress composite system with trust.
NO.3 Save labor cost
The computer control system is based on the remote computer control of the network, and realizes the real-time control of the information collection and execution system through the Internet of Things network technology. The system is equipped with a redundant processing system, and the dual hosts are mutually redundant for fast backup.
The system has a fool-proof processing mechanism. When the RFID system or the code scanning gun repeatedly reads and writes or the information feedback times out, the system will automatically alarm and alert the computer system and related technical personnel in the form of SMS or terminal information.
On-site screens and job display screens display relevant order information in real time. Real-time tracking of product operation and production.
In addition, through the ERP system of the user unit, the BOM list and work order form are written to the server of the system, and the system regularly extracts the BOM list, work order information and pricing standards from the ERP system from the system server, and analyzes it by itself The system executes the information form of operation and diversion control, and sends it to the control system and the RFID reader and barcode scanner of each position in real time, and tracks the running track of the mattress and the working conditions of each position synchronously in real time, and records them in real time Product related information in each job post.As a leading upholstered furniture company that pursues production technology and product quality, Mousse’s investment in the Zhejiang Aimas robot mattress production line will build its own new competitive advantage and realize the transformation from “manufacturing” to “intelligent manufacturing”. Leapfrog development; advanced sleep technology, precision production, promote new changes in China’s bedding manufacturing process. Improving quality, saving energy and reducing consumption, enhancing the core competitiveness of the enterprise, and precise production management have given Mousse wings to take off.

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